CAD file to shipped insert in three days

Custom-fit protective packaging for fragile, high-value equipment.

  • Design back in 2 days
  • Cut the same day you approve
  • Shipped next morning, across Europe
Insert footprint, max
1800 × 3200 mm
Cut depth, one pass
110 mm
Contour-cut block, max
2300 × 2300 × 1300 mm
Minimum order
1 unit
Lead time
cut same day, shipped next

How it works

  1. 01

    Send the geometry

    STEP, IGES or STL. Dimensions and a photo work too.

  2. 02

    We engineer it

    The engine picks the material and works out how thick the cushioning has to be, from how that material behaves under impact.

  3. 03

    We prove it

    Checked against your drop standard, face by face.

  4. 04

    You approve, we cut

    Design and price come back together. Approve it and it ships the next morning.

Capabilities

Board, honeycomb and foam sheet go on the flatbed cutter. Anything too deep to cut flat goes on the contour cutter.

Flatbed digital cutter

Zünd G3 L-3200

Board, honeycomb and foam sheet, all on one table.

CNC foam contour cutter

Fecken-Kirfel C 56

Band knife through a whole block, so a deep cavity comes out in one piece.

Tolerances

Board, honeycomb, foam sheet
± 0.5 mm
Soft or thick foam
± 1.0 mm
Snug-fit cavities
± 0.3 mm

Materials

All cut on the same table. Need ESD, a service temperature or returnable? Tell us the constraint.
Kerbside recyclable Paper honeycomb 10 – 100 mm board Stiff, and it goes out with the paper.
Kerbside recyclable Corrugated fibreboard B, C, BC, EB flute The cheapest thing we make.
Recycled content Recycled-content foam PE 28 / 33 kg/m³ Soft enough for a polished surface, and the recycled content keeps you under most plastic-packaging taxes.
Recyclable Conventional foam PU ether 25 kg/m³ For when nothing greener survives the drop.

Constructions

Drag to rotate

Lead time and pricing

Priced from the material used and the time on the machine. No tooling charge, because there is no tool.
Design back
2 days
Cut
same day
Shipped
next morning

Have something fragile to ship?

Send the geometry. We only need the file, so the part stays on your bench. We'll design the protection, prove it to your drop spec, and send it back with a price. First design is free. We'll sign your NDA before you send anything.

You'll be writing to me. I'm Sebastian Bitsch, I wrote the engine. There's no sales desk.

hello@copenhagenpacking.com